Designing the Packaging
Protection, material simplicity and a clear purpose for every part.
In this note
Turning packaging back into packaging
While developing QUEST, we spent time on a question that seemed small: What should a paddle come in? For a premium product, the answer can become complicated very quickly. A thicker presentation box. Magnetic closures. Laminated surfaces. Foil details. Foam inserts. More layers designed to make the first minute of unboxing feel more expensive.
We chose a different direction. QUEST ultimately uses: an all-corrugated paper packaging structure. We did not try to turn the box into an object that needed to be kept. We brought it back to a more basic purpose: get the paddle safely into the player's hands.
Packaging is first a tool for protection
We do not believe the primary job of packaging is to prove how expensive a product is. Its job is simpler. After storage, handling, long-distance transportation, and final delivery, the paddle inside should arrive the way it was intended to. So when designing the packaging for QUEST, we focused on practical questions:
Structural strength. Stability inside the box. Protection for the paddle face and edge. Compression and impact during transit. And whether the material system could remain simple while doing its job well. In the end, we chose to build the primary protective structure from corrugated paper.
Not to create an “eco” story. But because we believed it could do what packaging actually needed to do.
We chose not to depend on foam and complex material stacks
Many sports products use EVA, EPE, plastic trays or other mixed materials to hold the product in place. Those materials can work. But we kept returning to one question:
If the same job can be done with a simpler material system, why add more?
So the QUEST packaging does not rely on a complex foam insert. Support, cushioning and movement control are designed around the corrugated structure itself. That changes the design question. Instead of asking: “What else can we add?” we ask: “How can the structure do more with less?”
That is very similar to the way we approached the paddle itself. Reduction does not mean lowering the standard. In fact, when fewer materials are used, every part of the structure has to earn its place.
We did not want packaging to manufacture a sense of price
Premium products often ask packaging to perform another job: convince the customer, before the product is even touched, that the object inside must be expensive. We understand why brands do this. But for LUCORAS, we would rather not ask the box to explain the price. If a paddle needs a heavy presentation case to make its value feel believable,
then perhaps not enough value has been placed into the paddle itself. So QUEST packaging stays restrained. We do not want to add material and decoration simply to create a few minutes of perceived luxury. We would rather direct those resources toward: the paddle; materials; manufacturing;
quality control; transport protection; and the parts of the product that remain relevant long after the box is opened. We want the product to explain the price. Not the box.
Because the life of packaging is short
A paddle may stay with someone for years. Its packaging usually will not. Once the paddle has been removed, most of the box's work is already done. That is one reason the all-corrugated approach made sense to us. If an object with such a short useful life requires several different material types, complex laminations and decorative layers just to exist,
we do not consider that an ideal design outcome. We prefer another approach: use enough material; provide enough protection; and once the job is done, allow the packaging to leave as simply as possible. That is also how we think about environmental responsibility. Not by adding a green label to the box.
But by asking, from the beginning: What does not need to be here at all?
Sustainability should not be another graphic
“Eco-friendly packaging” has become a familiar phrase. We do not think writing it on a box is enough. For QUEST, what matters more is what was actually removed. Fewer unnecessary material types. Less reliance on foam and plastic inserts. Less decorative finishing. A primary structure built as much as possible around one corrugated paper system.
While still preserving the one function that cannot be compromised: protecting the product. For us, sustainability is not another concept added to packaging. It begins by removing what the packaging never needed in the first place.
Simpler packaging does not mean cheaper packaging
Minimal packaging can easily be misunderstood as a cost-cutting decision. That is not how we look at it. A good simplified structure still has to solve real engineering problems. How strong should the board be? How should the paddle be supported? How do we reduce movement during transit?
Where is the product most vulnerable to impact? How do we reduce material without reducing protection? So our goal was never: make the cheapest possible box. It was: do not spend cost where it creates little lasting value for the user. If more investment is necessary, we would rather put it into better structure, more reliable transport performance, or protection that actually matters.
Not into decoration that may be discarded shortly after opening.
Less is More, applied to packaging
LUCORAS has always used the idea: Less is More. But if that idea only lives in a brand document, it does not mean very much. It should change the way products are actually made. QUEST packaging is one small example. We did not ask: “How can we make the packaging feel richer?” We asked:
“What does the packaging actually need?” Then we removed what it did not. Not minimalism for the appearance of minimalism. But a design in which every remaining element has a reason to exist. That is how we think about design: good design does not always mean adding more. Sometimes,
it means finally knowing what can be left out.
Once packaging has done its job, it can step away
We want people to remember QUEST. Not the QUEST box. The purpose of the packaging is to let the paddle arrive safely. Once the paddle is in your hands, the packaging has done its job. It does not need to keep asking for attention. It does not need to prove that it was expensive. And it does not need to become part of the product's value.
Protect the product.
Reduce the waste.
Then step away.
Every decision has a story.
Follow the decisions behind our first paddle, from the starting point to release.